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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. 5 Whys, Fishbone diagrams
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Material Review Board (MRB)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Document control
  • 3. Audit types (internal, external, product, process)
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)
Technical Mathematics19%- Algebra
  • 1. Transposition of formulas
  • 2. Ratio and proportion
  • 3. Linear equations
- Basic Shop Math
  • 1. Order of operations
  • 2. Fractions, decimals, and percentages
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
Metrology26%- Special Measurement Equipment
  • 1. Surface plates and height standards
  • 2. Optical comparators (shadow graphs)
  • 3. Coordinate Measuring Machines (CMM)
  • 4. Hardness testers
  • 5. Thread measuring wires
- Measurement Techniques
  • 1. Thread measurement
  • 2. Angular measurement
  • 3. Linear and dimensional measurement
  • 4. Surface finish measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Pin gauges, thread gauges, ring gauges
  • 3. Gauge blocks
  • 4. Height gauges
  • 5. Dial indicators
  • 6. Calipers (dial, digital, vernier)
Inspection and Test33%- Sampling
  • 1. OC curves
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling concepts (lot, sample size)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Visual inspection
  • 3. Magnetic particle testing
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. In-Process Inspection (IPI)
  • 3. Final Inspection
  • 4. Receiving Inspection
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Symbols and abbreviations
  • 4. Drawing types and views

ASQ Certified Quality Inspector Sample Questions:

Question 1

Which of the combinations of hardness indenter positioning and depth upon indentation are proper?

Response:

A. All combinations
B. C1 and A1 only
C. A1, A2, B1, B2, C1, and C2
D. B2 only


Question 2

An X and R chart is used to
Response:

A. indicate process variation
B. specify design limits
C. identify customer expectations
D. interpret costs


Question 3

Solve the following for y: 11 + y = - 27
Response:

A. y = 16
B. y = - 38
C. y cannot be determined from the information given
D. y = 11


Question 4

You are performing normal sampling on a purchased component. Two of the last five lots have contained too many defective parts to be accepted. What should you do to your sampling plan?
Response:

A. Switch to tightened sampling for at least the next five lots
B. Begin 100 percent sampling
C. Nothing; wait to see what the next five lots brings
D. Reduce the sample size and hope to find fewer defects


Question 5

Comparative testing of finish that involves using finger-feel against a known standard is known as what kind of test?
Response:

A. Fingernail comparator
B. Touch-feel finish examination
C. Sandpaper
D. Roughness comparison


Solutions:

Question 1
Answer: D
Question 2
Answer: A
Question 3
Answer: B
Question 4
Answer: A
Question 5
Answer: A

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